Cutaway illustration of an industrial pouring shroud, showcasing the internal flow of molten metal, with icons for energy efficiency and CO2 reduction.

HOLLOTEX Shroud

Turbulence control and filtration for large steel castings

Product Overview
Foundries pay insufficient attention to protecting the molten metal stream as it exits from the bottom-pour ladle during the casting process. Oxide films readily form on the surfaces of the metal streams, then through metal turbulence these films are entrained in the metal, and new oxide layers form. These films often exist as bi-films and initiate many defects in the casting, degrading the physical properties. For many years continuous casters of metals have been using processes to protect the metal streams during casting. Foundries are now able to enhance their casting quality using a shrouding concept.
Key Benefits
  • No air entrainment
  • Reduced unacceptable X-ray and MPI defects
  • Reduced repair requirements
  • Pouring temperature reduction
  • Improvement in mechanical properties

Metal stream shrouding and filtration of steel castings

HOLLOTEX Shroud is a new process that can be effectively applied in steel foundries. A shroud is positioned in the mould, the bottom of the shroud protrudes into a filter box located at the base of the mould. When the ladle is in position, the shroud is mechanically lifted so there is a seal between the nozzle and the shroud. The metal flows from the nozzle, through the shroud into the filter box, and then to the runner. As the metal flows it is protected from exposure to air, eliminating the potential for air aspiration.

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Contact

David Hrabina
International Project Manager, Ferrous Melt Shop

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Casting clean: today’s solutions and opportunities

Learn more about improving casting quality in steel casting applications in our white paper Casting clean: today’s solutions and opportunities. This paper cuts through the noise and brings clarity to the clean steel debate: an overview of common casting defects is followed by a detailed review of the technologies currently on offer to reduce casting defects and improve cast quality at each stage of the steel casting process.

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